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Build a Wooden Hot Tub

Choosing the Right Wood

Cedar is the top choice for wooden hot tubs due to its natural rot and pest resistance. Aim for clear-grade cedar to avoid knots that can cause leaks. If cedar's price is too steep, alternatives like larch or oak can work but have drawbacks:

  • Larch resists decay but lacks cedar's bug-repelling properties
  • Oak is strong but prone to warping

When selecting wood, inspect planks carefully for straightness and minimal knots. If possible, ask the lumber yard if you can sort through their stock to find the best pieces. Second-grade cedar is an option to save money, but it may sacrifice some aesthetics and longevity. Proper sealing and maintenance can help extend its lifespan.

Remember, careful handling and precise joinery are crucial regardless of wood choice. Building a wooden hot tub requires both craftsmanship and attention to detail.

Several clear-grade cedar planks stacked neatly, showcasing the wood's straight grain and minimal knots

Cutting and Joining Staves

Crafting staves for your hot tub demands precision. Each vertical piece must be cut at an exact angle to ensure a snug fit. Accuracy here is crucial for structural integrity and preventing leaks.

Bead and cove joinery is key for connecting staves. This technique creates interlocking pieces that keep water inside the tub. You'll need to carefully router each stave to form the bead (rounded protrusion) and cove (groove) for a perfect fit.

This process requires patience and the right tools. Take your time to ensure each stave aligns correctly, forming a seamless circle. The result will be a well-crafted wooden retreat ready for relaxing soaks.

Close-up of wooden hot tub staves with bead and cove joinery, demonstrating the interlocking system

Assembly and Clamping

  1. Position the tub floor on a level surface
  2. Carefully place each stave around the floor, gently tapping them into place with a soft mallet
  3. Aim for a snug, seamless fit between staves
  4. Secure the structure with cable tension bands slightly above and below the tub's midpoint
  5. Use turnbuckles to adjust tension evenly, tightening gradually around the circumference

Throughout assembly, check for proper alignment and stability. Make adjustments as needed to ensure your tub is circular and sturdy. With the final stave in place and bands tightened, you'll have a well-crafted oasis ready for use.

A partially assembled wooden hot tub with staves in place and tension bands being adjusted

Heating Options

Choosing a heating system for your wooden hot tub depends on your preferences and available resources.

Heating TypeProsCons
Wood-firedRustic charm, great for off-grid locationsRequires more hands-on attention
ElectricConvenient, precise temperature controlMay increase utility bills
GasRapid, powerful heatingRequires professional installation

Consider your utility access, desired level of involvement, and budget when selecting a heating option. Each choice offers a unique way to enjoy your wooden hot tub.

Three different hot tub heating systems side by side: wood-fired, electric, and gas heaters

Crafting a wooden hot tub balances material selection with precise construction. Every step contributes to creating a durable, relaxing retreat. The average cost of building your own wooden hot tub ranges from $2,000 to $3,000, significantly less than many store-bought options.1

  1. Carlson G. Personal interview. 2023.